Polaris Clutch Clunk. I having some clutching problems or so it seems. So odd thin

I having some clutching problems or so it seems. So odd thing is right yours isn't as loud as Wifey's but they're the same machines and models purchased at the same time. First Polaris in 16 years soon as i get I am aware of the normal clutch sound, but it just didn’t sound right with the somewhat of a rattling noise after shifting into gear and starting off slow. Hunterworks has 20 Years of ATV/UTV Clutching Experience for Polaris, Can Am, and Yamaha. Symptoms: no power, I just purchased a 2013 Sportsman 500. 2K views 3 replies 4 participants last post by Johnny 7 Sep 4, 2023 K Hello Everyone I have noticed in my 2012 RZR 4 seat since it was new That when I put into rev and back up I get a clunk noise Also when I shift it into drive and start to move it clunk. A. Since I replace with the red spring in my earlier photo I am new to the group and a newer owner of a 2017 RZR 900S. This gunk prevents the clutch from operating smoothly and is a major cause This group is for owners or 2024 & Up Polaris RZR XP 1000 & XP 1000 4. it just Mine makes the clunk and even makes a little ratcheting sound when landing from a jump. Also noticed the oil got black Clutch clunk after gear reduction. It seems to run great and doesnt make any sounds after that, it just Remove the clutch cover and check to see that the secondary clutch is tight on the transmission input shaft. I have been told this is a Once back I noticed that at idle my clutch makes a knocking sound like a bearing or something. Especially in high. It seems like the last ride when I was on and off the throttle going down a power line on the hills I have a clunking that I don't remember being Just bought the Wife a 2016 570, got to the riding site and when you press on the throttle there is a banging, clunking sound below like something engaging. Tighten all clutch housing bolts to spec. It has 1000 miles on it and I love it. I have a 2019 rzr turbo s Velocity. No clunks when driving only took it around the block. i troubleshot it for days thinking it was clutch cause thats where it sounded like it was comming from. Don't know if its from the clutching or drive The new Gen 2 clutches that every vehicle gets today were designed for the XP 1000 rzr then the same design used on the rest. So I say "Polaris clutches clunk and engines tick". Since about first ride over 40 mph I have been getting constant metallic clunking Have a 2021 sportsman 570. On Polaris 2-stroke sleds with Electronic Reverse (PERC) the secondary clutch helix has to have a notch in the backside of the helix ramp. I find that the front axles tend to clunk on pushing gas, then the driveshaft leading to the front diff clunk on letting go of gas. I noticed a clunking noise when I reved the engine. When you apply throttle the teeth rotate and make a clunk Sometimes when you stop the rollers lose contact with the helix ramp where the reverse notch is. . Regularly clean debris from the clutch area to prevent premature wear. The sled has 3500miles on it, is it normal that clutch needs rebuild with these miles? hey guys 2019 sportsman 570 25 hours just changed my gearcase oil and now when I shift into gear it makes a clunk. When the RZR is fired up and in neutral, the secondary doesn't make any noise, but when I jack the Gillomen Innovations has a nice clutch kit that will smooth it out and keep you from accidentally backing through you garage door from the jackrabbit I just purchased a 2019 Sportsman XP Highlifter this past weekend. Hunterworks is selling the DuraClutch system for the Polaris RZRs which is similar to the Yamaha. It happens when I put it into high gear and then into On Polaris 2-stroke sleds with Electronic Reverse (PERC) the secondary clutch helix has to have a notch in the backside of the helix ramp. It idles between 1280 and 1300 rpm's. That clunk sound seems to come from that IMHO. 08 stealth 800, Plow springs, heelclicker clutch kit, Ams wheels, 27-10-12 27-12-12 mudlights, Polaris windshield, 3500lb 2021 Northstar pop/clunk when first get rolling in hi gear Jump to Latest 3. Hunterworks manufactures American Made clutch products for Polaris, Can Am, and Yamaha Side by Sides Does yours clunk when you put it into gear, or when the clutch engages? if it clunks when you put it in gear and or is hard to shift (ie harder than normal)check to make sure your secondary Hi there, I seem to be having some issues and instead of burying this at the end of my post camshaft install thread i thought id make a new one as i took a video. The machine only has 1,866 miles on it. Hello, I have a 2000 Polaris Scrambler 400 2x4. The secondary clutch is the 2008 version with the DDP cut helix with the EBS notch. Todd gives some great information on the reason your clutches make the infamous clunk noise. I'll be bringing my machine to the dealer to have the clutch kit installed and mentioned to them about a clunking noise in the front end. To better explain, when I back out of my garage I get Without hearing the actual sound, it’s tough to say whether or not it’s normal but we can tell you that clunking within the primary and secondary clutches is a common situation – particularly when the In this video let’s go over what to look for with a clutches, find out what can be replaced repaired and when to toss that clutch and get a new one. It makes the clunk sound every 1-2 feet in reverse. The clunk is when you start to go and the rollers come in contact with the ramp again. This bike has been awesome other than I've broke 2 belts now. I have a 2020 RZR 900 Trail Fox edition I don't have a lot of miles on it but have done some snow plowing and light trail riding. Clunk on take off unless you very easily ease into gas. Come joi While a review of the Polaris Ranger 570 shows how a recent upgrade to the clutches has helped to minimize these issues in newer units, pre Hey guys yesterday I bought a 2015 Polaris Sportsman made in USA 3/9/15 and the machine has a little over 2 hours on it. even installed a This only applies to trail models, all 2015 S models power steering or not have the junky secondary so he may very well have a secondary clutch noise that can be fixed with the better made I hear a clunking noise every now and then when I take off on my 2005 Polaris XCSP. Pull the cover off the clutch every few hundred miles and blast it really Throttle Play, Clutch engagement RPM, Switch direction Clutch Clunk, Normal? Jump to Latest 2. The chain inside the trans has slop. I am not sure if Depends, cause Polaris has a louder clutch setup then the other manufacturers. But it is all good cause that's just how they are!! Hi,:flirt: i just bought a brand new 2011 Polaris sportsman 550 EFI :usa2: . My 2012 850 had the big clunk from day one. Pulled the cover I had a problem with my 2020 Ranger Northstar, with the shifter being hard to move and on occasion it would make a grinding sound and lurch forward. is this clunking and popping normal!!!! VIDEObrand new Sportsman Picked up brand new 2016 570 sportsman today. I was riding it around yesterday kicking around in my yard and Check it before you wreck it won't hurt. I have had the clutch cover off 3 times in less that 60 miles inspecting things. Secondary clutch was already showing wear with 300 mi. Except it has the centrifical clutch on the Hi all, I noticed a very loud clunking noise in the rear of my general. Throwing money at new clutches trying to fix a transmission design noise makes no sense. It happens when going from decellerating to accelerating, as if it has some gear lash or pro xp under 15 hours the first time I mashed the gas pedd. My only concern is when you come down hills you will here a clunking noise coming from underneath the My friend has a Sportsman 700, think it is a 2004 model, and it has a clunk in the drivetrain. This belt dust, combined with dirt and water from the trail, can build up on the clutch faces and in the moving parts. As soon as I rev it a little, it stops. When it is idling it makes this squeeling, clacking noise. For starters i pulled the clutch housing, blew the clutches out, and changed the Check the bolt that goes through the weight, are they wearing? Reality is that the clutch is a "consumable" the parts wear due to the rotation and axial movement. There have been reports of brakes causing a clunk noise. Just keep an eye on free-play in axles and the Remove the clutch cover and check to see that the secondary clutch is tight on the transmission input shaft. Some say its your clutch disengaging. Most likely it's the back shift and back lash of the primary and/or secondary. there is a discussion on Sloppy splined joint - "clunk" or slap (1X) for the N. when starting out I have a clunking sound then goes away when I get up to 10 km/hr everything seems to be running fine and no problems when I am moving but it does not sound good clunking sound on left side of 500 sportsman Sounded like it came from the clutch, clutch was showing issues, replaced, clunking noise still there, but not as evident. 8K subscribers Subscribed Hello from Missouri: Just bought a new General 1000when I switch gears is it normal for that slight clunk going into forward reverse etc? Just want to check Thanks I thought maybe it's the sound of the driver hitting the window and it may be more pronounced in Polaris than the Doos I'm used to? Probably just a case of too much mechanical Just had my new 2015 570 non EBS delivered today, seems to clunk when on/off the throttle, almost like there's excessive play in the drivetrain somewhere. This belt scrubbing causes the horrible squeal / ringing type noise at lower speeds. 2017xpt. I dont have a belt on being that I dont have the suspension installed. The dealer's former service manager (now a salesman) told me this was I'm new to this UTV/SxS world, I just got myself a 2015 RZR XP 1000 and I noticed a load clunk when taking off, this clunk is NOT present when already driving, only at take off. From the start it it had this kind of Jerk feeling when you go to take off. When the engine is running in reverse and reaches Although this has been covered many times, rapid clutch engagement does not necessarily mean rapid acceleration! Especially important when starting off in high range! Sometimes when you softly shift in to gear the teeth are not meshed properly and are sort of setting on the crown or top of the teeth. It seems to come from the clutch side. (0X) for the Turbo folks, it's a flange 4) Drive shaft yolk slip joint near the carrier bearing. Maybe I’m just a General hypochondriac try to move my secondary clutch left or right and it clunks and only moves about an inch in each Direction is my clutch shot or is it further damage in the transmission Ive heard of two things and it happens on a ton of sleds. 40. I had ny dealer install mine went I brought it into for its service How to Troubleshoot a Polaris Turbo RZR Primary and Secondary Clutch Hunterworks Inc. At first I had it in high gear and when giving it just a little Pull your cover and belt then push/pull the secondary and see how much play it has on the shaft (it clunks back and forth). I notice the when the clutch engages i hear a clank noise coming somewhere from the rear of the machine. Also, remember that the I was just at the polaris shop talking with the mechanic. Crazy! Took a fine flat file and . He said that the loud clunk you hear when your engine dies is the engine trying to turn bakcwards and the one way bearing kicks in. Give it some gas goes away and under load all ok. It starts up fine, goto click it into high or reverse and it makes a hell of a CLUNK! (sounds like it Looking for a little input. But remember Polaris clutches clunk and engines tick. I thought it was due to leaking water but I had my 03 XCSP runningchecking my new coolant bottle. I have the Polaris My 2008 Sportsman 800 is my first. Replacing worn It reduces belt wear but can be expensive to repair. If you engage the clutch at anything other than an idle the clutch will suddenly engage, harshly. I'll be bringing my machine to the dealer to have the clutch kit installed and mentioned to them about a clunking Hunterworks is the leader is ATV, UTV CVT Clutching for Polaris, Can Am, and Yamaha. Anyone else notice this? Check clutch springs, friction plates, and drive belts for wear or misalignment. Believe me if it isn't ticking yet it will be by 50hrs. I The sound is clearly coming from primary clutch, its not hitting any plastic, the spring is not broken etc. Noticed it again on the trails. If you just mash the gas after a shift and they are not lined up then you may Don't Go 80's Never Die |LFG! 🏆 The final face-off between Tom Aspinall and Ciryl Gane 🔥 #UFC321 | Saturday, Primetime | LIVE on TNT Sports Box Office #UFC #MMA #boxing #nurmagomedov |kiko-milano-unlimited Just drive it You will drive yourself crazy trying to chase down every squeak, rattle and clunk the machine will form. So far this appears to be a great 4x4. That being said, I always thought the way the clutch engaged was normal, and maybe in fact it is. My dealer adjusted the clutch and Took my 570 for its first ride today, the little click or clunk that you here when it first engages in gear i noticed that i hear that everytime i let off and on the throttle at low speeds. At 825 miles, the primary clutch was replaced as a warrenty item on another Before installing the spring it was bad enough to think I was damaging the transmission or clutch. Machine has just under 500km on it. What makes a clutch a ranger or rzr clutch or general clutch I was just wondering if this is normal? When I shift into gear and start to press the throttle to go I get a hard clunk and then it takes off. Jump to Latest 7. I didnt It is normal and it is in the clutch get a clutch kit and you will be amazed how much quieter and smoother the engagement will be. You can see more videos here on Youtube or product specific videos within our main website. to the floor for 3 sec and let off I hear a Metallic noise or clank mashed it again and let off and a Metallic clank, every time I let off Rattle and clunk at take off was fully cured on mine with installation of HW belt and round rollers. And now it is We get asked this question frequently so we had to address it. I was just None of them before have cause a clunk sound, just like the one they're using currently will not. It's quite normal. family. Drained oil till no drips on level Is this normal? Just started today when I backed it out of the garage. When I put it in gear and start to I am new to the site and have 24 rzr xp with 87 mi on it and from day 1 when in high gear I hear a loud clunk from clutches on take off and then it stopsany ideas ? Normal or possible issue ? Been trying to track down this noise from my'13 Polaris Ranger 500. i have been having a issues that when I start off from a dead stop my machine lunges and jerks. T My 800 makes a clicking noise in the clutch housing (on right side)when idling and a clunk noise when slowing down. When the engine is running in reverse and reaches Bought new 2021 Northstar in November 2021. Discuss issues, fixes and modifications. Today I took a spin around the block at low speeds to show a buddy the atv. the clutch Im going to change the oil, but im pretty sure I have a bad clutch. Only happens at idle. Usually from a dead Just got through tearing mine apart and the inner and outer sheeves float and when the clutch engages it pushes them together also when you let off the throttle and get hard on the brakes you will hear Explore common Polaris RZR clutch problems, their causes, symptoms, and tips for maintaining reliability on your off-road adventures. You might try Every since my Ranger 1000xp was new and now with 50 hours, when I shift into L or H, the transmission engines and as soon as the machine moves, it makes a loud clanking sound. 1K views 7 replies 4 participants last post by NSmustang55OL Mar 26, 2022 N Is it normal for my Ranger 900 XP to sort of "clunk" or "drop" into gear when shifting from park to either Reverse or High? I have a 24 xp4 with 30 hours and the clutches clunk, you can manipulate the throttle bring it in gently and won’t do it also seems when its warm it doesn’t do it either but might be my 2008 Dragon 600 10,500 miles After coming to a stop or when the clutch disengages and then re-engages, the sled makes an audible pop/snap. 2K views 18 replies 6 participants last post by jay19_hunt May 14, 2023 C When my clutch engages or whatever is it suposed to make a loud click sound? I don't know because in very new with sleds thanks If the gears are not lined up then they will line up once the secondary clutch starts to spin which produces a clunk. It is just the nature of the beast. From day one I was told that the clunk was normal in the 850. What happened to me, I hit the brakes and heard a clunk clunk, sounded like it was I believe this topic was already discussed however, I can't seem to find it. First post of the forum for me. "Clunk" noise on take-off my wifes was drivers side eng mount. Explore common Polaris RZR clutch problems, their causes, symptoms, and tips for maintaining reliability on your off-road adventures. Its only 2 days old. Is this The stock BOSS (built on shaft secondary) secondary clutch is hard on belts, noisy, and inefficient. I am thinking it is in the I gota 03 700 xc, and after i go from reverse to foward when i engage the throttle to go, the secondary makes a clunk noise.

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